Dingding Manufacturing Processes
Five Steps of Manufacturing
Powder Preparation
Mixing ceramic powder with additive by using hydrothermal method, precipitation, alcoholysis, low-temperature hydrolysis, mixing, fracture, prilling etc.
Forming
The forming techniques include Pressing, extrusion, injection molding, dry pressing, gel and casting.
Sintering
The formed part will be sent and kept in a high temperature furnace for a fixed time to get a dense, advanced technical ceramic. Before or during this stage, any organic additives need to be removed.
Thermal debinding, solvent debinding, hot isostatic pressing techniques will be used within this step.
Grinding
3 steps are taken in this machining process:
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Flat grinding / rough blank processing
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CNC machining
- Finishing / polishing
Clean & Inspection
Post-process (surface treatment, sandblasting, PVD, laser, print circuit) then clean.
Final inspection to find out the cracks or flaws and to ensure the ceramic part without defects.